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IQF meat & poultry manufacturing app
IQF meat & poultry individual quick freezing IQF meat poultry chicken manufacturing app for processors and packers

IQF meat & poultry individual quick freezing

Individual Quick Freezing market during the forecast period.

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According to the current analysis of Reports and Data, the global Individual Quick Freezing market was valued at USD 15.89 Billion in 2018 and expected to reach USD 23.65 Billion by the year 2026, at a CAGR of 5.85%. The primary consideration for deep-freezing is the rate at which the temperature of the food is reduced, whether it is meat, vegetables, or baked products. Longer the freezing process takes, the more time there is for the water moslecules contained in the food to come together to form large ice crystals. These can pierce the cell membranes and damage the tissue, with the result that the frozen food loses its form and structure while vitamins, nutrients, and flavors are also lost.

Growing consumer demand for ready to eat meals across the globe is propelling the individual quick freezing (IQF) industry, and the increasing availability of non-seasonal food commodities is expected to have a strong influence on the individual quick freezing (IQF) industry. Furthermore, the development and expansion of retail food chains in the advanced countries are also predicted to influence the individual quick freezing (IQF) industry significantly. Increasing government initiatives to minimize food wastage is forecasted to produce more possibilities for key players in the industry.

The benefits of this method of preparing frozen food are that the process isn't time-consuming. The exact time depends on the type of IQF freezer and the product. The short freezing prevents the formation of large ice crystals in the product's cells, which makes the product to be in its shape, color, smell, and taste after defrosting, to a far greater extent. An added advantage of IQF technology is its ability to separate units of the products during freezing, which produces higher quality product compared to block freezing. This advantage is also vital for food sustainability, as the consumer can defrost and use the exactly needed quantity. The greenhouse gas discharges during the production process are one of the main restraining aspects of the industry.

Rising consumer preference towards longer shelf-life, healthy food, and technological innovations in packaging will additionally fuel the expansion of the IQF fruits and vegetable market. Growing demand from food manufacturers to preserve food products for an extended period of your time for usage as an ingredient in final products is another primary expanding the IQF fruits and vegetable market.

Europe's regional market growth is often attributed to the high consumption of frozen foods products by the people within the region. As continuous research and development is required in this sector to induce the demand and maintain a firm's position in global market, Linde introduces new freezer in Quick Freezing at IPPE(International Production & Processing Expo)2018, The new CRYOLINE CWI CRYOWAVETM impingement freezer integrates the advantages of CRYOWAVE product agitation with impingement cryogenic gas flow into a single high-capacity solution, ideal for crusting or individually quick chilling (IQF) sliced and diced chicken, chicken wings, meatballs, sausages, and pizza toppings. The high-efficiency freezer can decrease operating costs and increase output or productivity. It also considerably decrease dehydration losses, which leads to improvements in product weight and overall yield.

Further key findings from the report suggest

  • Based on product, IQF fruits and vegetable markets cover the maximum segment as technological advancements and benefits of IQF fruits and vegetables has resulted in easy accessibility and affordability to the shoppers. The fast-paced routine has headed the consumer's inclination towards hygienic and no chemically altered fruit and vegetable products that eradicate the typical troubles of chopping and cleaning, thereby driving the IQF fruits and vegetable market on a more significant basis.
  • The North American segment is anticipated to grow at a very healthy CAGR during the forecast period. The countries covered within the North American area are expected to be the fastest-growing markets for individual quick chilling, due to the growing amount of investments in various technologies of food processing by different individual quick chilling equipment manufacturers and exposure to consumer preference for brand's unique taste, and zest is anticipated to drive this particular quick freezing (IQF) market over the following few years in North America.
  • Key participants include MAREL (Iceland), JBT (US), Products and Chemicals (US), Air Liquide (France), GEA (Germany), The Linde Group (Germany), Air and Messer Group (Germany). The other companies which are profiled include PATKOL (Thailand), OctoFrost Group (Sweden), Cryogenic Systems Equipment (US), Starfrost (UK), and Scanico (Denmark). For the purpose of this report, Reports and Data has segmented the Individual quick freezing market based on

IQF Mea

Equipment Type (Revenue, USD Million; 2016–2026)

  • Spiral freezer
  • Tunnel freezer
  • Box freezer
  • Others (blast and plate freezers)

Processing Stages (Revenue, USD Million; 2016–2026)

  • Pre-processing
  • Freezing
  • Packaging

Technology (Revenue, USD Million; 2016–2026)

  • Mechanical IQF
  • Cryogenic IQF

Product (Revenue, USD Million; 2016–2026)      

  • Fruits & vegetables
  • Seafood
  • Meat & poultry
  • Dairy products
  • Convenience food

Regional Outlook (Revenue in USD Million; 2016–2026)

  • North America
  • The U.S.
  • Canada
  • Europe
  • Germany
  • France
  • UK
  • Spain
  • Italy
  • Rest of the Europe
  • Asia Pacific
  • China
  • India
  • Japan
  • Rest of Asia-Pacific
  • Middle East & Africa
  • Latin America
  • Brazil

To identify the key trends in the industry, click on the link below:   https://www.reportsanddata.com/report-detail/individual-quick-freezing-iqf-market

About Reports and Data

Reports and Data is a market research and consulting company that provides syndicated research reports, customized research reports, and consulting services. Our solutions purely focus on your purpose to locate, target and analyze consumer behavior shifts across demographics, across industries and help client’s make a smarter business decision. We offer market intelligence studies ensuring relevant and fact-based research across a multiple industries including Healthcare, Technology, Chemicals, Power, and Energy. We consistently update our research offerings to ensure our clients are aware about the latest trends existent in the market. Reports and Data has a strong base of experienced analysts from varied areas of expertise.

Individual quick freezing (IQF) is a technology which is used in the food industry to keep variety of fruits, vegetables, meat, poultry and sea food products fresh for longer duration and to streamline the supply chain of these with rare chances of loss or damage to the stored products at -30C to - 40C temperature and prevents development of microorganisms which causes staleness and bad odour from the products IQF meat. Globally increasing demand for the packaged food and changing lifestyle of the people in developing nations is expected to remain key growth drivers for IQF technology in meat and poultry industry.

This report identifies the IQF Meat and Poultry market size in for the year 2015-2017, and forecast of the same for year 2022. It also highlights the potential growth opportunities in the coming years, while also reviewing the market drivers, restraints, growth indicators, challenges, market dynamics, competitive landscape, and other key aspects with respect to IQF Meat and Poultry market.

Geographically North America dominated IQF Meat and Poultry market owing to developed infrastructure, higher consumption of packaged food material, large food industry and strict regulations by FDA in the region for packaged food. North America was followed by Europe and Asia-Pacific as the second and third largest market for IQF Meat and poultry in 2015. However, Asia-Pacific is expected to remain fastest growing regional market driven by changing life style of the people, developing infrastructure in major economies in the region such as India, China, Japan and South Korea.

Companies Mentioned

  • The Linde Group
  • Forrester (Sales) Ltd
  • Pinnacle Foods
  • Waltloo Meat & Chicken
  • Brecon Foods Inc.
  • Findus Group
  • Khne + Heitz
  • Unitemp
  • La Senda Frozen Foods
  • Alm Group

Key Topics Covered:

1. Market Overview

2. Executive Summary

3. Market Landscape

4. Market Forces

5. Strategic Analysis

6. IQF Meat and Poultry Market, By Product

7. IQF Meat and Poultry Market, By End User

8. IQF Meat and Poultry Market, By Geography

9. Market Entropy

10. Company Profiles

Poultry IQF Spiral and Tunnel Freezers

Advanced Equipment offers four models of poultry IQF tunnel freezers and two chicken- poultry IQF spiral freezer models. Many major poultry food processors rely on our spiral and tunnel freezers for reliable and cost-efficient IQF (Individually Quick Frozen) freezing production. For over 30 years , Advanced Equipment has been designing and manufacturing IQF poultry, or chicken spiral and tunnel freezers.

One of the biggest advantages of Advanced spiral and tunnel freezers is our own unique solutions to food safe IQF poultry freezing. Our Advanced Cleaning-In-Place (CIP) and Sterilization-In-Place (SIP) systems automatically clean and disinfect without major disassembly and reassembly work, saving downtime and labour costs. All you have to do is press one button and the system will automatically clean our spiral or tunnel freezers.

Advantages of Advanced Freezers

No matter what type of chicken or poultry products you need individually frozen, Advanced Equipment has your solution. All our spiral and tunnel freezers are built to USDA, FDA, UL, CFIA, OSHA and CSA - Specifications & Standards. If you have some unique freezing needs we can easily customize any of our spiral or tunnel freezers.

Every component of our freezers is manufactured in our sophisticated engineering and manufacturing facility to ensure quality control. Our spiral and tunnel freezers offer lower operating costs compared to C02, nitrogen and other types of freezers. For over 3 decades, Advanced Equipment has been refining and improving our spiral and tunnel freezers.

Advanced spiral and tunnel freezers are designed to minimize product weight loss (shrinkage) and assure quality, gentle handling of poultry products during the freezing process. Decades of refrigeration expertise and innovation are behind every one of our spiral and tunnel freezers.

Our tunnel freezers are factory assembled and designed to minimize site installation time. Advanced tunnel freezers are designed to take up minimal space, reducing the cost of ownership. Whenever our engineer's design and innovate, they have their eye on reducing power consumption.

The main advantage of Advanced spiral and tunnel freezer systems is rock solid reliability. If there is one factor that kills profit lines, it is downtime. Reliability is why there are Advanced freezer systems in remote locations around the globe. Advanced Equipment is a globally recognized brand for spiral and tunnel freezers.

Ensure your IQF beef, pork or poultry sustains its peak of quality

When properly processed and frozen, fresh meat can stay delicious, nutritious, and safe for quite some time. Our industrial meat freezer equipment ensures your meat’s peak quality is captured and retained. Each of our industrial meat freezers, and freezing units is crafted with industry-leading sanitation and durability.

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IQF meat & poultry manufacturing app
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IQF meat & poultry manufacturing app
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IQF meat & poultry manufacturing app


SAVE energy with your IQF cooling units

Fast cooling and freezing are critical during raw meat processing procedures and for maintaining quality IQF meat standards. You can achieve this goal while also saving up to 30% on energy consumption depending on the model you choose. We are an industry leader utilizing the most efficient machinery that incorporates AFE Hybrid designs. Our IQF Tunnels have been considered hybrid models with design improvements over the last few years.

IQF meat & poultry manufacturing app
IQF meat & poultry manufacturing app

Hygienic products for IQF meat preservation

Cleanliness and hygiene are critical considerations when it comes to food processing and preservation. Each industrial meat freezer is built with stainless steel and expert welding for exceptional sanitation and energy savings.

We provide innovative industrial meat freezer solutions to promote efficiency, sanitation, and help you maximize profits.

Which industrial freezing IQF option is right for your needs?

Industrial mechanical cooling and freezing is a critical step in the food processing industry. Raw meat processing is a delicate process that requires use of the highest quality equipment to prevent contamination and product loss. Let these recommendations guide you to the products that suit your goals efficiently and effectively. AFE has the experience and capabilities to customize your industrial meat freezer for your unique environment.

Each AFE stainless steel industrial meat freezer provides the best results for your business to help it achieve health and safety standards, while saving energy through efficiency. From packaged spiral freezers and site-built spiral freezers to IQF hybrid tunnel freezers and Shakers, AFE has the right industrial meat freezer technologies for your business needs.

The TOMRA IQF meat sorter complies with the specific requirements of the meat industry in relation to material handling and sanitation.

TOMRA's Nimbus meat sorter detects and rejects all kinds of foreign material, such as plastics in various colors, wood, aluminum, glass, paper, and metal pieces.

IQF MEAT WORKING PRINCIPLE NIMBUS MEAT SORTER

Lasers scan the IQF meat from two sides, which detect and reject discoloration and foreign material milliseconds later with air valves. The machine uses a feed shaker to spread the product uniformly in a single layer before the free-fall chute. It then falls towards the inspection zone and is spread out by gravitation, where the lasers scan it. A few milliseconds later, defective pieces are hit with a precise and powerful burst of air, which sends them into the rejection zone, while the good product continues its natural free-fall.

The machine can be set in different ways for precise sorting.

IQF MEAT POULTRY CALIBRATION-FREE

The Nimbus meat sorter is exceptionally user-friendly, and it is calibration-free, which is the ultimate proof of stability.

The sorter has been adapted to make it easy for cleaning and ensure there are no hidden parts where meat could stick. The Nimbus sorter has an open-frame design and a unique mount for optics to prevent bacteria growth in the frame and sloped surfaces to avoid products lying on the shelf.

BENEFITS OF IQF MEAT SORTING MACHINES

  • Increased Yield
  • Reduced Labor Requirements
  • Increased Throughput
  • Consistent Quality
  • Sanitary Design

So, you need to package your food items and you are considering freezing your products. You are aware of the fact that there are multiple types of frozen food packaging, but, you recently heard about IQF or "individually quick frozen" packaging.

You want to know what it is, how it works and if it is right for your food packaging applications. Well, fortunately for you, Industrial Packaging has been working with frozen food packaging applications for many years, and, we have all the information about IQF you would possibly want!

In the wide world of food packaging, there are many options for preserving foods for extended periods. Everything from traditional and age-old processes such as canning, jarring, and pickling, to salting fish and meats.

The preservation of food for storage over extended periods is a classic example of human ingenuity. In the modern world, freezing is perhaps the most popular way to preserve food.

When it comes to veggies, not only does freezing preserve the nutritional value of the food, but the flavor is often enhanced by the process (IE: peas and sweet corn). Frozen food gives consumers the ability to keep their chosen goodies for very long periods.

When we talk about the cutting edge of technology in frozen food applications, there is perhaps no other greater version of the process than IQF.

For those of you who do not know the definition of IQF or "individually quick frozen" here is the meaning to bring you up to speed.

IQF is a food freezing tactic that prevents big ice crystals from forming inside of vegetable cells. With IQF, it should be noted that every single piece of produce (literally every pea, corn kernel, etc) is individually frozen to perfection. With IQF, there are no food particles. The result is a final product that is not frozen solid into a brick of ice.

Now, there are many different ways to freeze vegetables. Some of these include but are not limited to plate freezing, blast cooling, tunnel freezing, fluid-bed freezing, cryogenics, and dehydro-freezing.

As for which method is right for you, well, that depends on the quality you want from your freezing method, depending on factors such as financial limitations and storage dynamics, IQF may or may not be a good choice for your products.

This article will take a look at the applications and uses for IQF and help you to decide if it is, in fact, the right form of food freezing for your food packaging needs.

What is IQF?

When we talk about IQF and its relation to frozen food packaging and storage, we are talking about "Individually Quick Frozen."

This style of frozen food packaging is incredibly unique due to its ability to individually freeze all elements of a product, with each item separately frozen.

So, if we froze a batch of peas, the peas will not get clumped and stuck together in one massive frozen block of peas. Instead, every single pea will be separated inside the packaging. IQF makes it much easier to freeze and store items such as plumbs, blueberries, corn, salmon, lobster, and pork. It should be noted that the product will "flow" (move through your packaging line) better as it is weighed and packaged.

Technological advances in the ways that products can be frozen are gaining momentum. The speed at which foods can now be frozen has also significantly increased. This results in higher quality products getting to market at a much faster pace than was previously possible.

Storing frozen food has also evolved over time for the manufacturer, who, is ever pressed to produce more, better, faster while still producing top quality for the consumer. However, the main focus of modern freezing technology is focused on the speed that a product can be frozen.

This is where IQF technology owns the market...

IQF technology gives food packagers the ability to blast-freeze a vast selection of their food products in a short amount of time. IQF has genuinely disrupted the food packaging industry as a whole in this respect.

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How IQF Works

Individual quick frozen technology rests upon "blast-freezing" food products extremely fast. This ultra-cold, ultra-fast freezing methodology results in significantly tiny ice crystal formations to freeze the product. Water turns into ice crystals around 30 to 25º Fahrenheit or -1 to -4º Celsius. IQF Freezers "blast-freeze" food products extremely fast.

The slower and bigger ice crystal formations common with other forms of frozen food packaging can cause cellular damage to the products, which can affect quality, texture, and flavor.

The intensity of cold, and speed of freezing are the primary benefits of the individually quick frozen process.

Slower forms of freezing almost always lead to dryer and, at times, damaged products when they are eventually set to defrost. This leads to your customers having a poor experience with your product.

Initial quick freezing, on the other hand, prevents damage and protects the products that are frozen with it. IQF ensures that the food being frozen will freeze while producing almost no ice crystals inside of the product itself.

This ultra-fast freezing of the food prevents the cells within the food from becoming damaged. Also, it preserves it, which results in a much higher quality end product.


What Types Of Food Are Frozen With IQF?

Technically speaking, you can freeze any food product with IQF. Still, the most common types of food that are regularly frozen with individually quick frozen technology includes but is not limited to french fries, peas, corn, strawberries, blueberries, raspberries, blackberries, lobster, shrimp, oysters, clams, pork, chicken, beef, bison, and various other types of produce, meats, poultry and foods prone to spoilage without some form of preservation.

How To Start Using IQF

If you are interested in using IQF for your food packaging applications, you will want to reach out to a packaging professional to provide you with the next steps to take regarding sourcing the appropriate machinery and materials.

IQF equipment is highly specialized and not available from many vendors. The required bagging and related materials can be purchased from packaging distributors (like Industrial Packaging) or manufacturers.

As for the freezers, you will want to speak to your rep and ask about IQF equipment providers. Your rep will be able to guide you to the appropriate vendor for your needs.

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IQF meat & poultry individual quick freezing

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