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Case study

Produce wholesaler speeds up orders and cuts berry waste

A wholesaler of berries, leafy greens and herbs with about 45 staff, 30 growers and 300 customers cut order entry from 8 hours a day to 2 and reduced dumped stock from 6% to 3.5% of purchases.

Free setup & training · Human support by named fresh produce consultants

Produce wholesaler speeds up orders and cuts berry waste

At a glance

Order entry8 → 2 h/day
Stock dumped6.0% → 3.5% of purchases
Customer credits1.8% → 0.9% of sales
Trace a failed QC lot to customers≈ 2 hours → under 1 minute

The challenge

  • About 120 orders a day arrived by e-mail and were retyped by two staff; typos caused wrong or short deliveries
  • Older berry lots picked after newer ones – about 6% of purchases dumped
  • Credits of about 1.8% of sales from wrong products, short shipments and quality complaints
  • Finding which customers received a bad lot took about two hours

The solution

  • Pak-Bot reads the order inbox and creates orders in Producepak for approval
  • Available-to-promise answers from stock on hand plus incoming deliveries
  • FIFO alerts at picking
  • Expiry warnings so sales can discount ageing lots
  • Failed inspections linked straight to the customers and pallets affected, with photos

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Results

BenefitEstimateAnnual value
Less stock dumped6.0% → 3.5% of ≈ AU$6M purchasesAU$150,000
Fewer customer credits1.8% → 0.9% of ≈ AU$7.5M salesAU$67,500
Order entry time6 h/day × 260 days × AU$40/hAU$62,400
TotalAU$279,900

One order-entry role moved to customer service, following up late payers and new accounts.

Related

Sources and further reading

Questions

Is this a real Producepak customer?

Yes. Results are as published by Producepak; some customers asked for their names to be withheld.

How were the savings estimated?

From the before-and-after figures in the table, using the rates shown. They are the customer's estimates, not guarantees.

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