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Case study

Multi-site vegetable packer halves stock write-offs

A potato, onion and carrot packer with three sites and about 140 staff cut weekly reporting from 14 hours to 3 and halved stock write-offs within six months of switching on Pak-Bot.

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Multi-site vegetable packer halves stock write-offs

At a glance

Admin time on reports14 → 3 h/week
Packed stock written off3.5% → 1.6% of volume
New retailer label set-up2 days → under 1 hour
Ad-hoc stock questionNext business day → under 1 minute

The challenge

  • Sales, stock and yield reports built by hand every Monday – about 14 hours a week
  • Managers waited until the next day for stock answers
  • Ageing pallets hidden behind newer ones – about 3.5% of packed volume dumped or discounted
  • Each new retailer label took up to two days

The solution

  • Plain-English reports and charts from Pak-Bot, e-mailed from the chat
  • Supervisors ask stock questions on phones and tablets, limited to their own site
  • FIFO guardrail flags newer pallets scanned while older ones remain
  • Predictive waste warnings from stock age and packing speed
  • Retailer labels generated from the spec sheet

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Results

BenefitEstimateAnnual value
Less stock written off3.5% → 1.6% of ≈ AU$9.2M packed stockAU$175,000
Report time saved11 h/week × 52 × AU$45/hAU$25,700
Faster label set-up≈ 10 formats a year, 2 days → under 1 hourAU$7,000
TotalAU$207,700

Related

Sources and further reading

Questions

Is this a real Producepak customer?

Yes. Results are as published by Producepak; some customers asked for their names to be withheld.

How were the savings estimated?

From the before-and-after figures in the table, using the rates shown. They are the customer's estimates, not guarantees.

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